Greenfield

Piping Stress Analysis And Support Engineering

At PUMO Engineering Services our dedicated setup for Stress Analysis Projects stands as a testament to our unwavering commitment to excellence. We possess the expertise and competence to embrace any challenge, particularly excelling in the realm of flexibility analysis. Our capabilities extend across a spectrum, ensuring a comprehensive approach to stress analysis. Here's an overview of our key strengths:

1. Static Stress Analysis:

  • Proficiency in analyzing both above ground and underground lines with a keen focus on stability and performance.

2. Seismic & Wind Analysis:

  • Ensuring structural integrity under diverse environmental conditions with rigorous seismic and wind analysis.

3. Natural Frequency Analysis:

  • Delving into the dynamics of natural frequencies to optimize system performance.

4. Surge, Slug Flow, and Water Hammer Analysis:

  • A thorough examination of transient phenomena to prevent system failures.

5. Cryogenic Lines Analysis:

  • Specialized expertise in analyzing lines operating in extreme low-temperature conditions.

6. Jacketed Piping Analysis:

  • Precision in analyzing the thermal dynamics of jacketed piping systems.

7. FRP/GRP Lines Analysis:

  • Application of in-depth analysis techniques for Fiberglass Reinforced Plastic and Glass Reinforced Plastic lines.

8. Finite Element Analysis :

  • Leveraging advanced technology for a meticulous examination of complex structures and components.

Troubleshooting Excellence: Providing Solutions Beyond Expectations

Our commitment to delivering solutions goes beyond the theoretical realm. We have successfully addressed various challenges in existing plant facilities, offering practical resolutions to intricate problems. Some notable examples include:

  • Vibration in Piping System: Swift identification and resolution of vibration issues ensuring system stability.

  • Shoe Support Dislocation: Expert handling of shoe support dislocation from supporting structures.

  • Expansion Joint Failure: Strategic solutions for preventing failures caused by incorrect selection or design.

  • Spring Failure: Addressing tension or compression issues in springs to prevent failures.

  • Pipe Support and Pump Bearing Failures: Consistent success in resolving issues related to pipe support and repeated pump bearing failures.

Pipe Stress Analysis using CAESAR-II: Activities and Project Documentation

Our proficiency extends to utilizing industry-standard software such as CAESAR-II, Auto-pipe for Pipe Stress Analysis. We provide comprehensive documentation, including:

  • Stress Design Basis:

    • Clearly defined basis for stress analysis to guide the entire process.

  • Stress Critical Line List & Stress Isometrics:

    • A meticulous list of critical lines and stress isometrics for a detailed overview.

  • Flange Leakage Calculation:

    • Preventative measures through accurate flange leakage calculations.

  • Comprehensive Stress Report (Stress Calculation Report):

    • A detailed report outlining stress calculations and methodologies applied.

  • Input to Structural Team:

    • Providing crucial inputs to the structural team for designing effective support systems.

At PUMO Engineering Services we pride ourselves on not only meeting but exceeding expectations in the realm of Pipe Stress Analysis. Contact us to experience the difference of working with a team dedicated to precision, innovation, and unparalleled expertise.

Piping Design and Layout
Cutting-Edge 3D Modeling Services: Precision and Excellence

Elevating Plant Design Through Advanced Software and Expertise

We offer unparalleled 3D Modeling Services, employing industry-leading software such as PDMS, SP3D, Autodesk Plant 3D, CADWORX, and TEKLA. Our commitment to excellence is reflected in our comprehensive approach to multi-discipline modeling for plant facilities, encompassing Piping, Equipment, Structures, Supports, Electrical, and Instrumentation items.

Key Service Highlights:

  1. Complete Multi-Discipline Modeling:

    • Our adept team ensures a holistic representation of plant facilities, seamlessly integrating various components including Piping, Equipment, Structures, Supports, and Electrical & Instrumentation Items.

  2. Clash Resolution and Error-Free 3D Models:

    • We go beyond standard modeling by actively resolving clashes, ensuring a live and intelligent 3D model that is free of errors. This meticulous approach contributes to flawless project execution.

  3. Periodic Model Reviews (30%, 60%, & 90%):

    • We prioritize transparency and collaboration by conducting periodic reviews at crucial project stages (30%, 60%, and 90% completion). This allows for thorough scrutiny, feedback incorporation, and ensures alignment with project goals.

  4. Extraction of Final Drawings & BOQ:

    • Our services extend to the extraction of precise Final Drawings and Bills of Quantities (BOQ). This documentation serves as a reliable foundation for construction, procurement, and project management phases.

Professional Workflow:

  • Initial Conceptualization:

    • Collaborative discussions and understanding project requirements.

  • Software Expertise:

    • Utilizing high-end software such as PDMS, SP3D, Autodesk Plant 3D, CADWORX, and TEKLA.

  • Multi-Discipline Modeling:

    • Seamless integration of diverse components for a comprehensive plant facility representation.

  • Clash Resolution:

    • Active identification and resolution of clashes for a streamlined 3D model.

  • Periodic Reviews:

    • Transparent review sessions at 30%, 60%, and 90% completion stages.

  • Documentation:

    • Extraction of Final Drawings and Bills of Quantities for project execution.

Experience the Future of Design with PUMO Engineering

Our 3D Modeling Services redefine the standards of precision and innovation. Contact us to discover how our expertise can elevate your projects, providing a foundation for success in construction, procurement, and beyond.

As-Built Services
  • Utilizing state-of-the-art 3D laser scanning technology, our as-built surveys deliver detailed point clouds that serve as the foundation for comprehensive 3D modeling. This capability extends across a spectrum of applications, including building reconstruction, plant layout optimization, and the creation of augmented reality-enhanced data presentations.

  • Our laser scanning processes boast rapid turnaround times, providing fully surfaced Computer-Aided Design (CAD) models suitable for diverse industries such as architectural design, civil engineering, construction, and facility management.

  • At Pumo Engineering Services, we specialize in offering meticulous as-built services tailored to existing plants and treatment facilities. We prioritize 3D modeling and document upgrades to reflect modifications and changes within the plant environment, even those not explicitly captured in the original drawings.

  • Our commitment to accuracy is reflected in the generation of the latest drawings using industry-standard software, including AUTOCAD and PDF formats. These documents serve as a comprehensive record of plant modifications, facilitating seamless reference for future needs.

  • In essence, our professional services ensure that your plant documentation is not only up-to-date but also efficiently stored and easily accessible for future reference, aligning with the highest industry standards and best practices.

Process Engineering
  • Precise estimation and analysis of minimum shutdown time are integral aspects of our operational strategy. Through rigorous assessment, we ensure that downtime is minimized and efficiently managed.

  • When contemplating the expansion of an operating plant, our approach involves merging the existing phase, meticulously prepared from scanned data, with the new model derived from engineering drawings. This seamless integration enables us to visualize and manage the expansion process effectively.

  • Our proficiency extends to the generation of 2D CAD drawings derived from the comprehensive 3D model of the existing plant. These drawings serve as invaluable tools for ongoing maintenance, inspection, and repair works, facilitating a streamlined and informed approach to these critical activities.

  • Furthermore, recognizing the significance of historical data, the 3D model is securely stored in the organization's database. This repository of information serves as a valuable resource for future references, ensuring continuity, informed decision-making, and efficient planning.

  • At our core, we prioritize precision, efficiency, and forward-thinking practices in all facets of our operations, guaranteeing optimal outcomes for our clients and the sustained success of their projects.

Training and Consultation

From concept to completion, our architecture services use the latest technology and techniques to deliver exceptional results.

Compliance and Certification

We understand the importance of regulatory compliance in the industrial sector. Our team ensures that all designs and analyses adhere to relevant international codes and standards. We provide documentation and certification to demonstrate the compliance of our solutions with industry requirements.

Retrofit and Troubleshooting

For existing piping systems facing challenges, we offer retrofitting services to enhance performance and address issues. Our troubleshooting expertise allows us to identify and rectify problems efficiently, minimizing downtime and ensuring the continued reliability of your operations.

Choose Pumo Engineering Services for Piping and Piping Stress Analysis services that prioritize precision, safety, and longevity. Contact us today to discuss your project requirements and discover how our expertise can contribute to the success of your operations.

Contacts

govind@pumoengineering.com

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