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Process Engineering

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Process Engineering

Delivering efficient, safe and optimized process engineering solutions that maximize plant performance, operational reliability and regulatory compliance throughout the project lifecycle.

At Pumo Integrated Engineering Pvt. Ltd., we provide comprehensive Process Engineering services for industrial projects across the Oil & Gas, Petrochemical, Chemical, Power, Water Treatment, Pharmaceutical, Food & Beverage and Process industries. Our experienced process engineers develop technically robust and cost-effective process solutions that comply with international engineering standards, client specifications and industry best practices.

From developing Process Design Basis documents and Heat & Material Balances to preparing Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), process simulations, equipment sizing and process safety studies, we deliver complete process engineering solutions tailored to each project's requirements. Our integrated approach helps optimize plant performance, improve energy efficiency, reduce operational risks.

Process Design Basis

Pumo Integrated Engineering Pvt. Ltd. develops comprehensive Process Design Basis (PDB) documents that establish the engineering foundation for successful industrial projects. Our process engineers define the design philosophy, operating conditions, process parameters, applicable codes, design criteria and project requirements to ensure every downstream engineering activity is based on accurate and consistent technical data. A well-prepared Process Design Basis minimizes design changes, improves project coordination and provides a solid framework for safe, efficient and reliable plant development.

  • Preparation of Process Design Basis Documents
  • Design Criteria, Operating Conditions & Process Philosophy
  • Utility Consumption & Design Capacity Definition
  • Applicable Codes, Standards & Regulatory Requirements
  • Feedstock, Product Specifications & Design Inputs
  • Design Basis Review & Interdisciplinary Engineering Coordination

Process Flow Diagrams

Pumo Integrated Engineering Pvt. Ltd. develops clear and comprehensive Process Flow Diagrams (PFDs) that illustrate the overall process flow, major equipment, process streams and operating conditions of industrial facilities. Our PFDs serve as the foundation for process design, enabling efficient project planning, engineering coordination and design validation. Prepared in accordance with international standards and client requirements, our Process Flow Diagrams provide a clear understanding of process operations while supporting downstream engineering, procurement and construction activities.

  • Development of Process Flow Diagrams (PFDs)
  • Equipment Identification & Process Stream Mapping
  • Process Stream Numbering & Utility Integration
  • Heat & Material Balance Incorporation
  • Process Design Review & Flow Validation
  • Interdisciplinary Coordination for Detailed Engineering

Piping & Instrumentation Diagrams

Pumo Integrated Engineering Pvt. Ltd. develops detailed Piping & Instrumentation Diagrams (P&IDs) that accurately represent the complete process piping, equipment, instrumentation and control philosophy of industrial facilities. Our P&IDs serve as one of the most critical engineering deliverables for design, procurement, construction, commissioning and plant operations. Prepared in accordance with international standards and project-specific requirements, our drawings ensure seamless interdisciplinary coordination while supporting safe, reliable and efficient plant performance throughout the project lifecycle.

  • Preparation of Detailed P&IDs
  • Instrumentation & Control Loop Integration
  • Control Valve, Isolation Valve & Safety Device Identification
  • Line Numbering, Pipe Classes & Process Connections
  • Cause & Effect, Shutdown Philosophy & Interlock Representation
  • P&ID Reviews, Updates & Multidisciplinary Coordination

Process Simulation & Equipment Sizing

Pumo Integrated Engineering Pvt. Ltd. provides Process Simulation and Equipment Sizing services to optimize process performance and ensure accurate selection of critical process equipment. Using industry-leading simulation software, our engineers model complete process systems to evaluate operating conditions, validate design assumptions and optimize process efficiency. We perform detailed sizing calculations for major equipment based on process requirements, ensuring safe, reliable and cost-effective plant operation while complying with international engineering standards and client specifications.

  • Steady-State Process Simulation & Validation
  • Heat & Material Balance Development
  • Process Equipment Sizing Calculations
  • Vessel, Heat Exchanger & Separator Sizing
  • Pump, Compressor & Control Valve Sizing
  • Process Optimization & Performance Evaluation

Relief System Design & PSV Sizing

Pumo Integrated Engineering Pvt. Ltd. provides Relief System Design and Pressure Safety Valve (PSV) Sizing services to safeguard industrial facilities against overpressure scenarios. Our process engineers evaluate credible relief cases, calculate required relief capacities and design pressure relief systems in accordance with internationally recognized standards. By ensuring properly sized and configured relief devices, we help protect personnel, equipment and the environment while maintaining safe, reliable and compliant plant operations.

  • Pressure Safety Valve (PSV) Sizing Calculations
  • Identification of Credible Overpressure Scenarios
  • Relief Load & Disposal System Analysis
  • Flare, Vent & Relief Header System Evaluation
  • Fire Case, Blocked Outlet & Thermal Relief Assessment
  • API 520, API 521 & API 526 Compliance Verification

Process Safety Studies

Pumo Integrated Engineering Pvt. Ltd. offers comprehensive Process Safety Studies to identify, assess and mitigate potential process hazards throughout the lifecycle of an industrial facility. Our multidisciplinary team applies internationally recognized methodologies to evaluate process risks, verify the effectiveness of existing safeguards and recommend practical measures that enhance plant safety, operational reliability and regulatory compliance. These studies support safer plant design, minimize operational risks and promote sustainable industrial operations.

  • Hazard and Operability (HAZOP) Studies
  • Hazard Identification (HAZID) & Risk Assessment
  • Layers of Protection Analysis (LOPA)
  • Safety Integrity Level (SIL) Assessment
  • Quantitative Risk Assessment (QRA) Support
  • Process Safety Recommendations & Compliance Review

Transforming Ideas Into Reliable Solutions

Call our experts today and let's turn your engineering vision into reality.